Core Plywood Types
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Poplar Hybrid
Made from a poplar and lightweight mixed wood core, this is the mainstream choice for RV furniture. Density is precisely controlled at 400–430 kg/m³.
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Full Poplar Plywood
European imported all‑poplar core material delivers excellent dimensional stability and a lightweight density of approximately 400–450 kg/m³, making it the preferred choice for premium interiors.
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Poplar Hybrid Plywood
Combining poplar's light weight with eucalyptus' high strength, this material features a density of approximately 550–580 kg/m³ and delivers superior screw‑holding performance.
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Falcata Plywood
Lowest density, approximately 350–390 kg/m³, engineered for solutions demanding extreme weight reduction.
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Marine Board
Russian birch core with waterproof phenolic adhesive, density of approximately 680–700 kg/m³, delivering exceptional water resistance and boil‑proof performance.
Density Comparison
| Poplar Hybrid | 400–430 kg/m³ |
| Full Poplar Plywood | 400–450 kg/m³ |
| Poplar Hybrid Plywood | 550–580 kg/m³ |
| Falcata Plywood | 350–390 kg/m³ |
| Marine Board | 680–700 kg/m³ |
BIGBAHN Plywood
Technical Specifications
| Dimensions | 2440 × 1220 mm / 2500 × 1220 mm |
| Thickness | 2.4, 3, 5, 9, 12, 15, 18, 21, 25, 30mm |
| Weight per Panel (based on 1220×2440mm lightweight plywood) | 12mm: 14kg (±1kg); 15mm: 17kg (±1kg); 18mm: 20kg (±1kg); |
| Formaldehyde Emission Level | ENF & JAS F☆☆☆☆ |
| Moisture Content | 6-14% |
| Surface & Process | PP, PET, PVC, HPL, Paper |
Frequently Asked Questions
What is BIGBAHN’s core business?
What is BIGBAHN’s core business?
BIGBAHN is an international specialist in lightweight solutions for mobile and high-end living spaces, including RVs, yachts, and aircraft. We provide a one-stop integrated solution covering R&D, design, manufacturing, and global logistics.
Where are BIGBAHN's facilities located?
Where are BIGBAHN's facilities located?
We operates a European headquarters and warehouse in Eibelstadt, Germany.
Technical Specifications
What are the primary types of plywood offered?
What are the primary types of plywood offered?
BIGBAHN offers several core materials tailored to specific needs:
- Lightweight Plywood (Poplar Hybrid): Optimized for RV furniture; density 400–430 kg/m3.
- Poplar Hybrid Plywood (Regular): A stronger mix of poplar and eucalyptus; density 550–580 kg/m3.
- Full Poplar Plywood: European poplar core known for extreme lightness and high stability.
- Marine Plywood: Russian Birch core with phenolic glue for high water resistance (72-hour boil test).
- Improved Falcata Plywood: The lightest wood option (350–390 kg/m3).
How much weight can be saved compared to standard materials?
How much weight can be saved compared to standard materials?
BIGBAHN’s Lightweight Plywood can reduce weight by approximately 25% compared to standard poplar plywood. For example, a 15mm standard sheet weighs ~21kg, whereas BIGBAHN’s version is only 17 ± 1kg.
Does lightweight plywood have enough screw-holding power?
Does lightweight plywood have enough screw-holding power?
lightweight wood sacrifices some strength for weight, BIGBAHN boards are engineered to meet practical needs:
- 12mm Lightweight: ~710 N screw strength.
- 15mm Lightweight: ~740 N screw strength. For applications requiring maximum structural load, the Poplar Hybrid is recommended.
Environmental & Safety Standards
What other certifications does BIGBAHN hold?
What other certifications does BIGBAHN hold?
BIGBAHN is certified for ISO 9001 (Quality Management), FSC® (Forest Stewardship Council), and is EUDR compliant, ensuring wood materials are ethically sourced and traceable.
What are the formaldehyde emission ratings?
What are the formaldehyde emission ratings?
Our products meet the world's most stringent standards:
- ENF (Zero-Added Formaldehyde): The highest grade.
- JAS F☆☆☆☆: Japanese standard (≤ 0.3 mg/L).
- E0: Standard for eco-friendly boards. Test reports show actual results as low as 0.022 mg/m3, far below standard limits
Design & Lamination
What decorative finishes are available?
What decorative finishes are available?
Our factory uses a high-tech PUR lamination process , Utilizing heat and moisture control for superior bonding to apply various decorative materials.
- Films: PP, PET , PVC.
- Advanced Surfaces:
HPL, Melamine Paper, and Acrylic. - Boeing Soft Film: Self-adhesive textured film used for wrapping profiles and appliances.
What are "Shaped Panels" or "Curved Doors"?
What are "Shaped Panels" or "Curved Doors"?
We are specialized plywood components that use curves and arcs to enrich spatial depth and improve safety by removing sharp corners.
BIGBAHN offers over 20 popular designs, including U, L, J, S, and F-shaped panels.
Frequently asked question
Frequently asked question
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