Laminate Options
Engineered to withstand the toughest challenges while adding a touch of elegance, BIGBAHN® Compact Laminates redefine durability and functionality for a wide range of applications.
Product Features
- Refractory
- High-Voltage Resistant
- Durable
- Scratch-resistant
- Moisture-proof
- Easy to clean
- Impact resistance
- No delamination
- Wood Grain / Stone / Metallic finish
- Resin-impregnated paper
Application
- Countertops
- RV Interior Decoration
- Decorative Panels
Specification
| Core Material | HPL |
| Dimensions | 2440 × 1220 mm / 2500 × 1220 mm |
| Thickness Options | 3, 6 mm |
| Tolerances | Length&Width: +/-1.5mm, Thickness: +/- 0.3mm |
| Density (1220 × 2440 mm) | 1350 - 1450 kg/m3 |
| Weight per Sheet (1220 × 2440 mm) | 6 mm: 24 ± 1 kg; |
| Formaldehyde Grade | E1 |
| Fire Behavior | B2 |
| Surface Quality | Class 1 |
HPL Fireproof Decorative Surface Finishes & Textures
Fully vertically integrated from paper impregnation to high-pressure pressing, BIGBAHN delivers a premium collection of fireproof HPL surface finishes.
Featuring realistic woodgrains, modern stone textures, solid matte, and metal optics, our UV-resistant and color-fast finishes ensure long-lasting elegance with superior heat and flame retardancy.
HPL Faced Lightweight Plywood
Engineered for mobile interiors, this composite combines high-impact, waterproof HPL sheets with our ultra-light poplar plywood cores using advanced PUR laminating.
Every panel undergoes strict in-house testing for impact strength, chemical/acid resistance, and low allergenicity, offering an ideal one-stop lightweight structural solution for RVs and marine applications.
Frequently Asked Questions
What is Compact Laminate and its primary advantages?
What is Compact Laminate and its primary advantages?
Compact Laminate is a solid, high-pressure decorative laminate (HPL) made from kraft paper layered with phenolic resin. It is 100% waterproof, impact-resistant, fire-retardant, and structurally self-supporting without requiring edge banding.
Is Compact Laminate completely waterproof and suitable for high-humidity environments?
Is Compact Laminate completely waterproof and suitable for high-humidity environments?
Yes, its ultra-dense core makes it completely impervious to water and steam. It will not swell or delaminate, making it ideal for RV wet baths, outdoor furniture, and washroom partitions.
How does BIGBAHN reduce the weight of Compact Laminate for RV and mobile applications?
How does BIGBAHN reduce the weight of Compact Laminate for RV and mobile applications?
While solid compact laminate is heavy, BIGBAHN offers lightweight hybrid solutions by combining ultra-thin Compact Laminate facings (0.6mm–2mm) with high-density PET Foam or lightweight poplar cores, achieving high durability at a fraction of the weight.
Can BIGBAHN customize colors, textures, and sheet dimensions? (OEM/ODM)
Can BIGBAHN customize colors, textures, and sheet dimensions? (OEM/ODM)
Absolutely.
BIGBAHN directly manufactures and customizes sheet thicknesses (3mm–6mm), panel sizes, and surface finishes (matte, woodgrain, stone, anti-fingerprint). Custom brand OEM/ODM production is fully supported.
What eco-friendly and emission standards do BIGBAHN Compact Laminates meet?
What eco-friendly and emission standards do BIGBAHN Compact Laminates meet?
E1.
Do you provide pre-machined, ready-to-assemble CNC components?
Do you provide pre-machined, ready-to-assemble CNC components?
Yes.
Supported by our advanced precision CNC Processing facilities, BIGBAHN provides custom chamfering, routing, drilling, and edge finishing directly based on your CAD drawings for seamless assembly.
What is BIGBAHN’s factory production capacity and bulk lead time?
What is BIGBAHN’s factory production capacity and bulk lead time?
Backed by 25,000㎡ manufacturing bases and automated PUR flat laminating lines, BIGBAHN handles large-volume B2B orders efficiently, maintaining a fast delivery turnaround of 25 to 30 days.
How does Compact Laminate compare with standard HPL-faced Plywood?
How does Compact Laminate compare with standard HPL-faced Plywood?
Compact Laminate is a homogeneous solid core board with zero wood grain decay risk and superior impact resistance. HPL Plywood is lighter and cost-effective.
BIGBAHN supplies both to give clients the exact balance of strength and weight.
Does BIGBAHN offer a one-stop sourcing solution for matching interior materials?
Does BIGBAHN offer a one-stop sourcing solution for matching interior materials?
Yes.
BIGBAHN offers a complete material system including Compact Laminates, Lightweight Plywood, PET Foam Boards, Curved Door Panels, and Decorative Thermofoil Components, ensuring unified surface optics across all components.
How can I get samples or a direct factory quotation from BIGBAHN?
How can I get samples or a direct factory quotation from BIGBAHN?
You can request customized physical sample kits and engineering specs directly via our Help Center or contact our B2B sales team at www.bigbahn.de for volume pricing.
