BIGBAHN

Lightweight Stone Texture Compact Laminate for RV Interiors

Contact Us If You Have Any Questions

info@bigbahn.de

Company Address

AM SPORTPARK 4, 97246 EIBELSTADT, GERMANY

Contact Number

+49 9303 9812030

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Specification

Dimensions	25001200mm/24401220mm
Available Thicknesses	3, 5, 9, 12, 15, 18, 21, 25, 30 mm
Material	HPL&CPL
Tolerance	Length&Width: +/-0.2mm, Thickness: +/- 0.3mm
Minimum Order Quantity (MOQ)	1x20'GP
Supply Ability	20 containers per month
Delivery Time / Lead Time	25-30 days upon order confirmation
Density	800 kg/m³(+/-20)
Formaldehyde Emission Level	E0
Moisture Content	8% - 12%
Applicable Vehicle Models	All vehicle models
Fire Resistance Rating / Fire Rating	B2/D-s1,d0
Bonding Strength	1.06 - 1.68 MPa
Flexural Strength / Bending Strength	NA
Payment Terms	30% deposit, 70% balance payment against BOL copy
Certification	FSC, EUTR, etc.

At BIGBAHN, Compact Laminate is primarily represented within their product line as HPL (High-Pressure Laminate) or CPL (Continuous Pressure Laminate) surface treatments
. These materials are utilized as high-performance decorative skins fused onto various core substrates to create durable and aesthetic panels for mobile spaces like RVs and yachts.

Key Features and Specifications

BIGBAHN’s compact laminate (HPL) solutions offer the following characteristics:

Thickness: The HPL/fireproof skin used by BIGBAHN typically ranges between 45 and 80 silk (approximately 0.45mm to 0.8mm).
Core Integration: These laminates are often bonded to lightweight plywood cores or XPS sandwich panels using advanced PUR (reactive polyurethane) hot-melt adhesive technology to ensure they do not delaminate under extreme temperatures or moisture.
Superior Durability: HPL panels are engineered for high-wear areas. They are highly scratch-resistant, impact-resistant, and wear-resistant, ensuring the surface color and texture remain intact over time.
Extreme Resistance: These materials provide excellent fire resistance (achieving ratings like B2), are moisture-proof, and can withstand high temperatures starting from $13 0^{\circ} C.$
Aesthetic Variety: BIGBAHN offers thousands of embossing molds and a wide selection of textures, including stone patterns, metal textures, wood grains, and art designs, Popular finishes include:
- White Matte / White Stone
- Glossy Black Stone / Gray Flash
- Matte Black Stone

Applications in Mobile Spaces

Compact laminates are specifically chosen for demanding environments within RVs, yachts, and high-end furniture due to their structural integrity and low maintenance.

Countertops & Tabletops: Their hardness and heat resistance make them ideal for kitchen and dining surfaces.
Wet Areas: Used in bathrooms and washrooms because they are waterproof and resistant to mold and rot.
High-Traffic Cabinetry: Applied to wardrobe and cabinet surfaces where extra protection against scratches and impacts is required.
Structural Components: When bonded to lightweight cores, they create stratified HPL panels that balance high strength with the weight-reduction needs of the RV industry.

BIGBAHN ensures all such panels meet strict environmental criteria, typically adhering to E0 or ENF (Aldehyde-free) standards to ensure safe air quality in confined mobile environments.

Compact Laminate – Extensive Texture and Design Options

Within the BIGBAHN product portfolio, Compact Laminate (commonly referred to as High‑Pressure Laminate, or HPL) offers an exceptionally wide range of textures and decorative finishes. This diversity is made possible by our extensive library of thousands of embossing moulds, enabling us to deliver bespoke surface solutions for a variety of applications.

Core Texture Categories

Stone Patterns – One of the most popular choices, realistically replicating the look and feel of natural marble, granite, slate, and other stones.
Wood Grains – Providing authentic wood textures and warm visual effects, ideal for creating a cosy, natural interior atmosphere.
Metal Textures – Featuring modern, industrial‑style metallic surfaces with a sleek, contemporary aesthetic.
Art Designs – Including abstract patterns and custom artistic motifs for unique, eye‑catching interiors.

Popular Colour & Pattern Examples

Based on our latest product manuals, the following are some of the most requested HPL finishes (with model numbers where applicable):

White Series: White Matte, White Stone.
Grey / Black Series: Gray Flash (7238‑20), Glossy Black Stone (7476‑16), Matte Black Stone (7476‑01).
Special Textures: Angkor Vat Color, 8298NM, 2002HG.

Customisation at Your Fingertips

BIGBAHN’s Compact Laminate finishes go far beyond the categories listed above. Thanks to our strong customisation capabilities and vast mould inventory, we can tailor solutions to match the specific design language of your RV, yacht, or other interior projects. Whether you prefer wood, stone, metal, artistic patterns, or soft‑touch finishes, you have access to thousands of combinations to achieve the perfect look and performance.

Frequently Asked Questions

What exactly is BIGBAHN Compact Laminate (HPL)?

It is a thermosetting resin-impregnated paper high-pressure laminated board. It is a fireproof building material designed for surface decoration, offering specialized physical properties and a wide variety of textures.

What are the standard dimensions and thicknesses?

Finished panels typically come in 2440 x 1220 mm or 2500 x 1220 mm. Common finished thicknesses include 3, 5, 9, 12, 15, 18, 21, and 25 mm.

What is the bonding strength of these panels?

They are engineered for high-stability environments, meeting the EN 314-2 Class 3 standard for gluing quality. Actual measurements on common cores range from 1.06 MPa to 1.68 MPa.

What is the fire rating?

The laminated panels are classified as Fire behavior class B2 and meet the DIN 5510-2 S4 fire rating standard.